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How to Install With Your CCW25 System Kit

Video: CCW25 Install Kit #


Diagram: CCW25 Install Kit #

Please Note: Diagram is not to scale.
Full System Diagram With CCW25 Install Kit #

 

Instructions: CCW25 Install Kit #

1. Prep CCW25 System #
  1. Attach the Air Flow Meter to the CCW25’s right mounting tab
  2. Attach barb fittings to the back of the Air Flow Meter
  3. Connect one piece of Short Air Tubing from the Air Flow Meter’s top barb fitting to the CCW25’s left L-barbed connector
  4. Connect the other Short Air Tubing from the Air Flow Meter’s bottom barb fitting, which will be connected to the Air Pump*
2. Prep Spa  #
  • Previously used spas, use a spa purge product, drain & refill water Balance water chemistry & shock water:
    • Calcium Hardness: 50 – 250 ppm
    • pH: 7.2 – 7.4
    • Alkalinity: 80 – 120 ppm
    • Chlorine: 1 – 3 ppm Turn OFF power to the spa
  • Remove the spa’s access panel
  • Find location(s) to mount the CCW25 & Air Pump*

    *Air Pump is required if spa can’t achieve 2 – 5 LPM
3. Set Up Inside of the Spa #
  1. Secure the CCW25 using the mounting tab(s) with at least 2 screws for mounting support
  2. Mount the Air Pump*, for quietest operation, mount the Air Pump away from spa’s access panel
  3. Connect Short Air Tubing from the Air Flow Meter’s bottom barb fitting to the Air Pump* & connect Long Air Tubing with the Air Check Valves to the CCW25’s right L-barbed connector 
    • Important Note: The Air Check Valves’ arrows should both point away from the CCW25 & to the Venturi
  4. Create a Hartford Loop above water line with the Long Air Tubing
  5. Connect the Long Air Tubing to the spa’s existing Venturi.

 

*Air Pump is required if spa can’t achieve 2 – 5 LPM

4. Set Up Electrical #
  1. Remove the spa controller panel cover
  2. Properly connect Y-Harness Cables:
    • Connect one Y-Harness Female Cable to the CCW25
    • Connect the other Y-Harness Female Cable to the Air Pump
    • Connect the Y-Harness Male Cable to the ozone port
  3. Reattach the spa controller panel cover NOTE: Spa power connections vary bymanufacturer. For proper ozone power port connection, refer to the spa’s manual

    NOTE: Spa power connections vary by manufacturer. For proper ozone power port connection, refer to the spa’s manual

5. Adjust Air Flow #
  1. Turn ON power to the spa
  2. Once the water is circulating, adjust the Air Flow Meter’s dial until it reads between 3 – 5 LPM
  3. Reattach spa’s access panel

 

*Air Pump is required if spa can’t achieve 2 – 5 LPM

 

Video: Adjust Air Flow to CCW25  #

 

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